Metal Castings
Casting excellence into every part
Innovative Casting Solutions
Our metal castings services are built around one core principle: Excellence.
Our focus on innovation and adaptation of Advanced Casting Manufacturing forms a potent differentiator and a modern outlook towards the art of casting manufacturing. This combination ensures that every part we produce meets the highest standard of quality and precision. Whether you need a one-time production run or an ongoing supply of parts, depending on business needs we integrate the casting process adding value to our customers at every step. From centrifugal castings, die design & development to rapid prototyping, we have the expertise and capabilities to deliver high-integrity castings.
Centrifugal Castings
Centrifugal casting is a process in which molten metal is poured into a mould that is rotating at high speeds. At VSPL, we are the visionary creators of the Vertical Centrifugal Casting Process. Our process allows for the creation of dense bars with complex geometries and intricate details, making it an ideal solution for critical applications and parts.
THE SCIENCE BEHIND THE TECHNOLOGY
Impurities inherent to casting, are pushed towards the periphery of the casting due to the applied centrifugal force. These impurities solidify at the skin of the casting, which is later removed during machining
Pure Metal with increased nodularity and ultimate microstructure is at the centre, which forms the functional areas of the part
Directional Solidification, as a result of rotation is instrumental for imparting microstructure and mechanical properties.
Benefits of Centrifugal Castings
Dense Defect Free Parts - All centrifugally cast parts manufactured at VSPL, follow a green channel supply route. Reduce wastage through processing defect prone castings. Increase your machining efficiency and profitability
Higher Mechanical Properties - “ Optimise your product design “ Rely on the higher mechanical properties to optimise and value engineer your product design when you choose a centrifugally cast product. Save costs through the life-time of the product.
Higher Product Performance - The microstructure and consistency of the centrifugally cast product ensures high fatigue performance, hence increasing the service life of the product this reduces cost. You can also be assured to elevate your applications performance considering your use of the centrifugally cast product.
Eliminate processes with High-quality finish and Machinability - The centrifugal casting process produces parts with a high-quality finish, reducing the need for additional machining or finishing.
Quality Assurance and Traceability - 3.1 and 3.2 certification as per standards for every alloy. Every batch of production is tested, to ensure material integrity is assured and results stored for 2 years. Know More ( Link to Alloys page)
Logistics and MOQ - To meet the various needs of customers across different sectors and meet their unique business needs, our process has been designed to ensure high quality with high flexibility, as a result low ordering MOQs customised delivers means hassle free low cost procurement.
Value Added Centrifugally cast parts - Procure precision parts made from centrifugally cast alloys. Know More ( Link to machining capabilities page)
Advanced Mould Engineering
Manufacturing the perfect cast part is a combination of raw materials used, composition / chemistry, cooling parameters during solidification working in perfect harmony during the casting process. To achieve the needed solidification and cast condition, VSPL relies on its 30 years of experience towards innovative design, development and use of material for its mould conceptualising and manufacturing.
Permanent Mould Parts
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High dimensional accuracy and superior surface finish
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Higher and uniform mechanical properties
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Engineered heat dissipation to achieve
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Relative higher strengths, toughness and ductility​​
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Fine grain structure
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Designed re-useable moulds, to produce high number of castings - Mass Manufacturability
Composite Mould
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Casting mould's are made of multiple mediums made of different specific heats.
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Using which heat extraction from liquid metal is varied to achieve - Cost, Performance, Material Properties or a combination of parameters
